نظرة عامة وتعريف هندسي
أنظمة الأنابيب والوصلات المعيارية (Pipes and Joints) هي مكونات هيكلية صناعية قابلة لإعادة الاستخدام تربط أنابيب فولاذية مغلفة أو أنابيب ألمنيوم بقطر 28 ملم باستخدام وصلات معدنية تُثبّت بالبراغي بدون لحام لبناء محطات العمل ورفوف التدفق FIFO وعربات المناولة.
Common Types of Pipes and Joints in Industrial Manufacturing
Unlike permanent welded or threaded plumbing fittings, modular industrial pipe and joint systems (such as Korean-made G-SACE systems supplied by ADAPTIV) allow rapid assembly, reconfiguration, and 100% component reuse across production lines:
DP2807 / DP2810 / DP2812 / DP2820D-Coated Steel Pipes (Standard & Heavy Duty)
Cold-rolled steel pipes bonded with a durable resin/PE outer coating and anti-rust inner primer. Used as the primary structural tube for racks, carts, and workstations.
Outer Diameter: 28 mm | Wall Thickness: 0.7 mm, 1.0 mm, 1.2 mm, 2.0 mm | Standard Length: 4000 mm
GS-1250A / AL-28 SeriesModular Aluminum Pipes & Profiles
Lightweight, corrosion-resistant anodized aluminum tubes with internal ribs for high strength-to-weight ratio. Ideal for mobile trolleys, cleanrooms, andKarakuri mechanisms.
Outer Diameter: 28 mm / 43 mm | Load Capacity: 505 g/m | High rigidity & zero oxidation
HJ-1 to HJ-12 SeriesMetal Clamp Joints (90° Tee, Cross, Angle & Swivel)
Stamped, e-coated or nickel-plated steel structural joints fastened with a single M6 hex bolt and nut. Replaces welding while supporting high static and dynamic loads.
28 mm clamping diameter | Black E-Coated or Nickel-Plated ESD | Fastened with 5 mm Allen key
ESD-28 SeriesESD-Safe Conductive Pipes and Joints
Electrostatic discharge (ESD) conductive carbon-coated pipes and nickel-plated joints engineered to dissipate static charges safely in electronics and PCB assembly zones.
Surface Resistance: 10⁴ – 10⁹ Ω | Compliant with IEC 61340-5-1 ESD standards
GP-40 / GP-60 / GP-85Roller Tracks (Placon) & Flow Rack Brackets
Low-friction gravity conveyor tracks that snap directly onto 28mm pipes using steel end-brackets to create First-In, First-Out (FIFO) carton and tote flow racks.
Widths: 40 mm, 60 mm, 85 mm | Available with flanged guide wheels & ESD rollers
FE / Swivel Casters / DIN HoldersFloor Elements, Casters & Accessories
Leveling feet, industrial polyurethane casters (with brakes), label holders, shadow foam boards, and tool hangers that complete any modular pipe structure.
Payload up to 250 kg per wheel (including Wheel.me autonomous mobile robot wheels)
Technical Comparison: Modular Pipe and Joint Types
| Pipe / Joint Type | Material | Diameter / Thickness | ESD Safe | Primary Industrial Use |
|---|---|---|---|---|
| DP2807 / DP2812 Pipe | Resin-Coated Steel | 28 mm OD / 0.7–2.0 mm | Optional (Black ESD) | Heavy-duty workstations, flow racks & carts |
| GS-1250A Aluminum Pipe | Anodized Aluminum | 28 mm OD / Internal Rib | Naturally Conductive | Lightweight trolleys, cleanrooms & Karakuri |
| Stainless Steel Pipe (STS) | SUS304 Stainless | 28 mm OD / 1.0–1.2 mm | Yes | Pharmaceutical, food & chemical facilities |
| HJ Metal Clamp Joints | 2.6 mm Stamped Steel | 28 mm Clamp / M6 Bolt | Nickel-Plated ESD | 90° corners, T-junctions, bracing & hinges |
| GP Roller Tracks (Placon) | Steel Frame + PE Rollers | 40 mm / 60 mm / 85 mm | ESD Conductive Option | FIFO gravity flow racks & Kanban lines |
Where Pipes and Joints Are Used Across MENA Factories
FIFO Gravity Flow Racks & Kanban Supermarkets
Sloped roller tracks mounted on 28mm pipe frames automatically feed bins to operators and return empty totes, cutting floor footprint by up to 40%.
Ergonomic Assembly & Packing Workstations
Custom height-adjustable benches with integrated LED lighting, bin rails, monitor arms, and 5S shadow foam tool boards.
Material Handling & Kitting Trolleys
Mobile carts, tugger train trolleys, and 5S jig storage racks engineered to match exact part dimensions and protect delicate components.
Karakuri Kaizen (No-Power Mechanical Automation)
Counterweight, lever, and gravity-driven mechanisms built from aluminum pipes and swivel joints that transfer totes automatically with zero motors or electricity.
